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  • ICALEO 2005 Paper #609 (Laser Consolidation of Al 4047 Alloy)

    Laser Consolidation of Al 4047 Alloy
    Authors:
    Lijue Xue, National Research Council Canada; London ON Canada
    Andre Theriault, National Research Council Canada; London Ontario Canada
    Jianyin Chen, National Research Council Canada; London Ontario Canada
    Presented at ICALEO 2005

    Laser consolidation (LC) is a novel manufacturing process that produces net-shape functional and metallurgically sound components by adding material based on a CAD model. Parts are built layer-by-layer using a laser beam to melt injected powder and re-solidifying it onto a substrate. As an alternative to conventional machining processes, the LC process builds complete net-shape functional parts or...

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  • ICALEO 2005 Paper #608 (Laser Rapid Forming of Graded Ti6Al4V/Rene88DT Alloy)

    Laser Rapid Forming of Graded Ti6Al4V/Rene88DT Alloy
    Authors:
    T.M. Yue, The Hong Kong Polytechnic University; Hong Kong Hong Kong
    Xin Lin, The Hong Kong Polytechnic University; Hong Kong Hong Kong
    Haiou Yang, Northwestern Polytechnical University; Xi'an Peoples Republic of China
    Weidong Huang, Northwestern Polytechnical University; Xi'an Peoples Republic of China
    Presented at ICALEO 2005

    The fabrication of near net shaping parts with functionally graded materials using laser rapid forming have been considered as a signification and promising technology. In this paper, the graded material of the Ti6Al4V/Rene88DT superalloy was fabricated using laser rapid f...

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  • ICALEO 2005 Paper #607 (Microstructure Study of Direct Laser Fabricated Compositionally Graded Ti Alloys Using Simultaneous Feed of Powder and Wire)

    Microstructure Study of Direct Laser Fabricated Compositionally Graded Ti Alloys Using Simultaneous Feed of Powder and Wire
    Authors:
    Xinhua Wu, The University of Birmingham; Birmingham UK
    Fude Wang, The University of Birmingham; Birmingham UK
    Junfa Mei, The University of Birmingham; Birmingham UK
    Presented at ICALEO 2005

    A compositionally graded material has been fabricated using Direct Laser Fabrication technology. A burning resistant alloy Ti-25V-15Cr-2Al-0.2C powder and a Ti-6Al-4V wire are used in this study. Two types of feedstock were fed simultaneously into the laser focal point with the mixing ratio varying from the bottom to top of the samples to achieve compo...

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  • ICALEO 2005 Paper #606 (Investigation on Toolpath Geometries for Surface Quality Improvements in Laser Net Shape Manufacturing)

    Investigation on Toolpath Geometries for Surface Quality Improvements in Laser Net Shape Manufacturing
    Authors:
    Prabhjot Singh, General Electric Global Research; Niskayuna NY USA
    Prashant Kulkarni, General Electric Global Research Center; Niskayuna NY USA
    Vinod Kumar, General Electric Global Research Center; Niskayuna NY USA
    Magdi Azer, General Electric Global Research Center; Niskayuna NY USA
    Presented at ICALEO 2005

    Laser net shape manufacturing builds parts by successively cladding layers of powder on a substrate. The accuracy of deposition and the quality of the clad surface are highly dependent on the process parameters used in the deposition. A key p...

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  • ICALEO 2005 Paper #605 (Laser Net Shape Manufacturing of Metallic Materials with CO2 and Fiber Laser)

    Laser Net Shape Manufacturing of Metallic Materials with CO2 and Fiber Laser
    Authors:
    Yanmin Li, GE (China) R&D Center Co. Ltd; Shanghai Peoples Republic of China
    Henry Peng, GE (China) R&D Center Co. Ltd; Shanghai China
    Magdi Azer, GE Global Research Center; Niskayuna NY USA
    Xiaoping Huang, GE (China) R&D Center Co. Ltd; Shanghai China
    Yong Liu, GE (China) R&D Center Co. Ltd; Shanghai China
    Presented at ICALEO 2005

    Laser net shape manufacturing of metallic materials has been carried out with CO2 and fiber lasers. The effect of the processing parameters, such as laser power, scanning velocity, and spot size on the impact of final deposition r...

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  • ICALEO 2005 Paper #604 (Tool Path Generation for Laser Cladding Using Adaptive Slicing Strategies)

    Tool Path Generation for Laser Cladding Using Adaptive Slicing Strategies
    Authors:
    Michael Kerschbaumer, Joanneum Research Laser Center Leoben; Graz Steiermark Austria
    Georg Ernst, Joanneum Research Laser Center Leoben; Graz Steiermark Austria
    Paul O'Leary, Institute for Automation University of Leoben; Leoben Austria
    Presented at ICALEO 2005

    Direct laser deposition is an advanced manufacturing technique. Combined with CAD/CAM (Computer Aided Design/Computer Aided Manufacturing) it can be used to perform rapid tooling and prototyping applications in an industrial environment. Most existing laser cladding processes are adapted into slicing technology, in which a CAD mo...

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  • ICALEO 2005 Paper #603 (Recent Developments in Metal Laminated Tooling)

    Recent Developments in Metal Laminated Tooling
    Authors:
    Thomas Himmer, Fraunhofer USA - CCL; Plymouth MI USA
    Presented at ICALEO 2005

    Based on recent achievements in the field of Metal Laminated Tooling or MELATO� it can be con-firmed that this unique technology contributes to enormous time and costs savings. There are special approaches for different manufac-turing technologies. For metal sheet forming tools, main objective is to reduce the costs for tool mak-ing. Unlike to this, laminated injection molding or pressure die casting tools are designed to reduce time and costs for the actual manufacturing process. This is achieved by integration of conformal cool-ing systems. Besides the reduce...

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  • ICALEO 2005 Paper #602 (Development and Performance Evaluation of Industrial 3D Real Object Duplication System by Selective Dual-Laser Sintering Process)

    Development and Performance Evaluation of Industrial 3D Real Object Duplication System by Selective Dual-Laser Sintering Process
    Authors:
    Kim Dong Soo, Korea Institute of Machinery & Materials; Daejeon Korea
    An Young Jin, Korea Institute of Machinery & Materials; Daejeon Korea
    Presented at ICALEO 2005

    Rapid Prototyping (RP) technology using Selective Laser Sintering (SLS) has been applied in many industrial areas such as modeling shape verification, machinery, materials and automobiles. It is supposed to be able to build in a short time any shape by layer-by-layer sintering of polymer, ceramic or metal powder. In order to develop more elaborate and speedy system for large objects t...

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  • ICALEO 2005 Paper #601 (New Trends in Laser Sintering: Analysis of the Process and New Applications)

    New Trends in Laser Sintering: Analysis of the Process and New Applications
    Authors:
    Nadine Coulon, Gip Gerailp; Arcueil France
    Pascal Aubry, CEA Saclay; Gif-sur-Yvette, Cedex France
    Patrick Teulet, Phenix Systems; Clermont-Ferrand France
    Presented at ICALEO 2005

    In this article, we present new results on laser sintering of metallic or ceramic parts. First, we present the sintering process. The global process is overviewed, from the CAD file to the generation of the laser scanning of the powder.
    The principle of the machine is then described. We present the PM250 Phenix Systems machine and show the PM100 too.
    The sintering process has a large number of parameters (s...

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  • ICALEO 2005 Paper #508 (Flexible Yb-doped Fiber Laser Generating a Single-transverse Mode Beam with up to 0.5mJ/11W)

    Flexible Yb-doped Fiber Laser Generating a Single-transverse Mode Beam with up to 0.5mJ/11W
    Authors:
    Tim Lauterborn, Fraunhofer USA, Center for Laser Technology; Plymouth MI USA
    Stefan Heinemann, Fraunhofer USA, Center for Laser Technology; Plymouth MI USA
    A. Galvanauskas, Fraunhofer USA, Center for Laser Technology; Plymouth MI USA
    Presented at ICALEO 2005

    We demonstrate a flexible Yb-doped fiber laser that can generate up to 0.5mJ output energy or 11W average output power. The 1064nm single mode beam of a diode laser is amplified by a three stage amplifier. The first two amplification stages consist of single-mode fibers. The third stage uses LMA fiber. The output be...

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